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http://www.howtomotorcyclerepair.com/07-crf250r-engine-rebuild-bottom-end/
Click link above for full length video and FREE service manual
Tools used in this video:
Flywheel puller
http://amzn.to/1E53VfJ
Clutch holder tool
http://amzn.to/1MsxPRy
Gear jammer
http://amzn.to/1KVo6WB
BOA strap wrench (would have been helpful)
http://amzn.to/1OYZJXD
Some aftermarket parts that may help save money over oem from Amazon:
Cylinder Works 10001-K01 Standard Bore Cylinder Kit
http://amzn.to/1JlaHW3
Hot Rods CBK0119 Bottom End Kit
http://amzn.to/1wtdkQK
This CRF250R stalled going into a corner and the engine became seized. Oil shavings were found in oil filter (brass/bronze in color) during diagnosis. Turns out the large bearing of connecting rod failed.
The engine was pulled and the cases needed to be split. No special tools required to split cases.
New parts that were installed were an OEM crankshaft, piston, and rings. The cylinder and cylinder head were not damaged when engine blew up.
This video covers both CRF250R & CRF250X models 2004-2013.